3.11.6.1. Removal
Establish a plate of fastening (B.Vi.1581) on a rack (Desvil).
Fig. 3.55. Installation of the transmission on a fastening plate
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Install the transmission on a plate of fastening (B.Vi.1581) (fig. 3.55).
Remove the working cylinder of the drive of switching off of coupling.
Fig. 3.56. The bolts located in a case
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Turn off the bolts located in a case (fig. 3.56).
Fig. 3.57. Removal of a back casing
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Remove a back casing strictly along a horizontal axis of a box as it includes the capsule with lubricant located in an opening of a main shaft (fig. 3.57).
Fig. 3.58. Switching off of the first and fifth transfers
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Include the first transfer by the switching lever, and the fifth – having shifted its fork along a rod (fig. 3.58).
Turn out a bolt of a secondary shaft and turn off a nut of a main shaft.
By means of a core (В.Vi.31-01), beat out a pin of a fork of the fifth transfer.
Fig. 3.59. Removal of a pin of a fork of the fifth transfer
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Remove a fork and the gear coupling of the fifth transfer.
Take a nave of the fifth transfer by means of adaptation (B.Vi.1170).
Fig. 3.60. Removal of a nave
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Install the gear coupling of adaptation (B.Vi.1170) in situation by the included transfer heel, having turned it so that to combine vents of the gear coupling and a nave, and remove adaptation together with a nave (fig. 3.60).
Fig. 3.61. Removal of the fixed gear wheel of the fifth transfer
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Take the fixed gear wheel of the fifth transfer by means of devices (В.Vi.22-01 and B.Vi.1000) (fig. 3.61).
Remove external bolts of a case of a box.
Fig. 3.62. Removal of the sensor of frequency of rotation
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Remove the rotation frequency sensor In (for the semi-automatic JH1 transmission) (fig. 3.62).
Fig. 3.63. Openings With which need to be blocked
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It is recommended to put two magnets or to block openings With not to lose balls and springs of fixing of rods of 1/2 and 3/4 (fig. 3.63).
Fig. 3.64. Removal of a rod and contactor of a backing
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Remove a rod And a backing and the contactor of a backing In (fig. 3.64).
Press on a switching rod with the effort directed outside.
Disconnect and remove a box case.
Fig. 3.65. Removal of a rod of a fork of switching "back course / fifth transfer"
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Turn assembly of an axis of transfer of a backing on the left and remove a switching fork rod "the back course / the fifth transfer" (fig. 3.65).
Fig. 3.66. Removal of assembly of an axis of transfer of a backing
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Slightly raise a main shaft and remove assembly of an axis of transfer of a backing (fig. 3.66).
Disconnect pins of a fork 3/4 by means of adaptation (B.Vi.949) and remove assembly of a rod and fork 3/4.
Fig. 3.67. Removal of assembly of a rod and fork 3/4, primary and secondary shaft with a rod and a fork 1/2
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At the same time remove assembly of primary and secondary shaft with a rod and a fork of 1/2 (fig. 3.67).
Fig. 3.68. Extraction of lock fingers
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Take out lock fingers And yes In (fig. 3.68).