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2.5.3. Removal and installation of a final collector (K4J, K4M engines)

Removal
Install the car on the two-rack-mount elevator.
Disconnect wires from plugs of the rechargeable battery, since the minus plug.
Remove the case of the air filter (K4J).
Remove an inlet collector (K4M).

Fig. 2.253. Detachment of a block of wires of the lower oxygen sensor: 1 – sensor


Disconnect a block of wires from the lower oxygen sensor (fig. 2.253).

Fig. 2.254. Removal of a strut of a final collector: 1 – fastening nuts; 2 – strut of a final collector


Turn off nuts of fastening of a flange of a reception pipe of the final pipeline and remove a strut of a final collector (fig. 2.254).

NOTE
Note a marker the provision of arms of pillows of a suspension bracket of the final pipeline on a body.


Fig. 2.255. Otvorachivaniye of a bolt of fastening of an arm of a pillow of a suspension bracket of the final pipeline: 1 – bolt


Turn off a bolt of fastening of an arm of a pillow of a suspension bracket of the final pipeline to a body (fig. 2.255).

Fig. 2.256. Otvorachivaniye of a bolt of fastening of an arm of a pillow of a suspension bracket of the main muffler: 1 – bolt


Turn off a bolt of fastening of an arm of a pillow of a suspension bracket of the main muffler to a body (fig. 2.256).
Shift the final pipeline back.
Remove the oxygen sensor by means of adaptation (Mot. 1495-01).

Fig. 2.257. Removal of the oxygen sensor and top heat-shielding screen of a final collector: 1 – oxygen sensor; 2 – top heat-shielding screen of a final collector


Remove the top heat-shielding screen of a final collector (fig. 2.257).

Fig. 2.258. Removal of a final collector


Turn off nine nuts of hairpins of fastening and remove a final collector (fig. 2.258).

Fig. 2.259. Removal of the heat-shielding screen


Remove the lower heat-shielding screen (fig. 2.259).

Installation
Are subject to obligatory replacement:
– laying of a collector;
– laying of a flange of the final pipeline;
– nuts of hairpins of fastening of a final collector.
Installation is made as it should be, the return to removal.

Fig. 2.260. Order of tightening of nuts of fastening of a final collector


Tighten in the order shown in the figure 2.260 the required moment (23±3 N · l) nuts of hairpins of fastening of a final collector.
Tighten:
– bolt of fastening of the thermal screen (10 N · l);
– oxygen sensors (45 N · l);
– bolts of fastening of arms of pillows of a suspension bracket of the final pipeline to a body (21 N · l);
– a bolt of fastening of a strut on a final collector (8 N · l);
– nuts of fastening of a flange of the final pipeline (20 N · м).
Attach wires to plugs of the rechargeable battery, since the plus plug.